Step 1 of 4
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Nitriding, deeper: why this course exists
The four levers that make one nitriding job different from another, and what a complete nitriding certificate documents that an incomplete one leaves out.
Step 1 of 4Process family
Gas, salt-bath, plasma, or a low-temperature variant for stainless. Each delivers nitrogen by a different mechanism, runs in different equipment, and produces a different compound layer chemistry. Gas runs ammonia at 450-590°C in a sealed retort, typical cycle 40-80 hours. Plasma uses a low-pressure N₂/H₂ glow discharge at 380-560°C, typical cycle 10-30 hours. Salt-bath runs molten cyanate salts at 550-590°C, typical cycle 90 minutes to 6 hours and almost always with a carbon source (FNC). Lessons 3 through 6 cover the families one at a time.
Quick check
A precision Nitralloy gear must hold a 0.02 mm flatness budget after nitride. Which process family is the default call, and why?