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Lesson 02·Metallurgy

The metallurgy you actually need — Fe-N phase diagram in plain English

Epsilon vs gamma-prime, the 590°C ceiling, and what Kn = 2.5 on a vendor quote actually constrains.

7 min readLesson 2 of 12

Step 3 of 4The ~590°C ceiling

Above approximately 590°C the iron-nitrogen system enters the γ (austenite) field. The α (ferrite) lattice that nitrogen was diffusing through transforms, the compound-layer chemistry changes, and on cooling the part has coarse iron nitrides through a mixed microstructure rather than the intended case. Every standard nitriding process runs below 590°C. The practical window for tool steels is 480-560°C. FNC pushes the upper end to about 580°C. Plasma typically sits at 480-520°C.

The second reason 590°C is a hard ceiling: the substrate has already been tempered, and the tempering temperature defines what it can sit at without softening the core. H13 tempered at 595°C tolerates a 560°C gas cycle. P20 tempered at 595°C tolerates the same. Pre-hard A2 tempered at 175°C cannot be nitrided at gas temperatures at all. The 590°C metallurgical ceiling and the substrate temper bound usually move together. Verify both.

Quick check

A pre-hard A2 punch (tempered at 175°C for cold-work hardness) shows up on a list of parts going to gas nitride at 540°C. What should you do?