CoatingIQ

Publishing plan · updated continuously

One deep course per quarter. Substrate to surface.

Coating IQ started as a 10-lesson intro to surface treatments. The next courses go much deeper — a working operator's curriculum for the categories that actually drive cost and quality on the shop floor. Here's what's shipped, what's in flight, and what's next.

Live
4
In progress
0
Planned
0
Lessons published
48
  1. Course 01Live

    Surface Treating Basics

    Start

    The top-of-funnel orientation. Substrate to surface, vendor-neutral, in plain English.

    Audience
    Anyone in tool-and-die tired of nodding politely when a coating house starts talking. Broad intro.
    Covers
    • Heat treating tool steel
    • Nitriding, carburizing, induction hardening
    • PVD coatings and surface prep
    • Failure modes and how to read them
    • Working with vendors
    Details
    10 lessons49 min total
  2. Course 02Live

    Nitriding for Tool & Die

    Start

    The deep dive on our most economically important category. Twelve lessons of microstructure, process control, spec writing, and shop-floor reality.

    Audience
    Operators, junior engineers, and reps who finished Course 1 and now need to actually spec it, QC it, and read the failure modes.
    Covers
    • Gas, salt-bath, plasma — when each makes sense
    • Ferritic nitrocarburizing vs nitriding (the confusion that costs money)
    • White layer, compound zone, diffusion zone
    • Case depth, hardness gradients, KN ratio
    • Forge dies, plastic molds, gears, extrusion — application playbooks
    • Spec writing, QC, vendor selection
    Details
    12 lessons102 min total
  3. Course 03Live

    Forge Die Building

    Start

    Expensive problem, expensive solution. The course for the people who choose the steel and design the cavity.

    Audience
    Tool builders and die designers building forge dies from blank stock. The decision-makers on heat treatment, nitriding, and PVD specs.
    Covers
    • Die steel selection by application (H13, H11, premium grades, PM)
    • Cavity design and stress concentration
    • Pre-hard vs through-hard workflows
    • Tolerance stack-up for the heat-treat path
    • Surface treatment sequencing — what happens in what order
    • Steel + treatment combinations that work (and the ones that shouldn't)
    Details
    13 lessons101 min total
  4. Course 04Live

    Running Forge Dies

    Start

    Operations economics: pre-heat, lube, inspection cadence, and when to pull a die before it costs you a part run.

    Audience
    Shop-floor. The people who actually run, lubricate, inspect, and re-spec dies on production lines.
    Covers
    • Pre-heat, die temperature, thermal cycling
    • Lubrication and surface-treatment interactions
    • Inspection cadence at 1K / 10K / 50K / 100K hits
    • When to pull, recoat, re-nitride, or scrap
    • Reading wear: crazing, washout, abrasion, adhesive transfer
    • Cost-per-part economics for extra treatment
    Details
    13 lessons90 min total

Steer the roadmap

Which of these matters most to you?

Tell us your role and which course you'd want first. The order's not locked. If half the inbox tells us forge die building should jump the line, it jumps the line.

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What this builds toward

The whole corpus, in one assistant.

Each course ships with a gold-set, 20 to 30 questions a working operator must be able to answer correctly. Those gold-sets stack. By the time all four courses are live, that's 80 to 100 questions across the topics that actually move cost and quality in tool-and-die surface engineering.

That stack becomes the launch gate for a Coating IQ AI assistant, a vendor-neutral reference that has to clear the gold-set before it ever goes public. We're publishing the courses first because the corpus has to be right before the assistant can be.