CoatingIQ

Course 01 · Surface Treating Basics

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Surface Treating Basics

A working operator's intro to coatings, heat treatment, and surface hardening for tool-and-die. Vendor-neutral and source-cited.

49 min total10 lessons
  1. 01

    Why surface treating exists

    Why tool surfaces and tool interiors need to be different things, and why every shop runs into the hardness-toughness tradeoff.

  2. 02

    Heat treating tool steel

    Austenitize, quench, temper. What each step does and why skipping the second temper cracks parts in service.

  3. 03

    Nitriding

    The compound layer, the diffusion zone, and the gas-vs-plasma question. Why a nitrided punch looks different the moment it comes out of the box.

  4. 04

    Carburizing and case hardening

    Why you don't carburize tool steel, and where you'll actually run into carburized parts in a tool-and-die shop.

  5. 05

    Induction hardening

    Localized, fast, no atmosphere. The treatment of choice when you need just the end of a punch hard.

  6. 06

    PVD coatings

    The thin-film hard layer. TiN, CrN, AlTiN, TiCN — what they are, what they're good for, and what those colors actually mean.

  7. 07

    Surface prep — the hidden critical step

    Two identical punches, two coating houses, very different lives. Why surface prep determines coating performance more than any other variable.

  8. 08

    Choosing the right treatment

    Failure-mode-driven selection. Why 'PVD or nitride?' is the wrong question and 'what's failing?' is the right one.

  9. 09

    Failure modes and how to read them

    Spalling, delamination, galling, egg-shell collapse. Reading failure surfaces to find root causes rather than chasing symptoms.

  10. 10

    Working with vendors

    What to tell a coating house, what to expect back, and the red flags that mean you should walk.